Handy Features for Manufacturing…

Posted on 27.09.2017 by Rik

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Hi There. This month I am writing about some nifty features for manufacturing.  Within Abel’s serious manufacturing and scheduling functionality, are some small but handy features for special situations. I am highlighting two of these today: Start-Start Dependency and Pack Days per Customer Order. My third topic for this blog is a quick look at one of Abel’s Work Center Loading Views that gives a great overview of daily operations within the plant.

Start-Start dependency for routes in a manufacturing process

Did you know that, in Abel, you can specify a start-start dependency between routes on your schedule? (The default is a finish-start dependency). This small but useful feature enables schedulers to specify the gap, in hours and minutes, between the start of adjacent routes. Use this feature if you have routes that overlap:

You normally specify these settings in the Bills of Materials, so they default through to the manufacturing processes where you can override them if needed. Customers who need to overlap their routes are putting this feature to good use.

Different “pack days” per customer order

When standard pack days are not enough, you can specify different pack days per customer order. Some of our manufacturing customers have challenges with long packing times that differ with each order. They need to make sure the manufacture is completed with enough time to pack the order properly and still meet the customers expectations.

Abel’s scheduling process takes the pack days into account and ensures that the manufacturing process starts early enough to meet the Customer’s required date. This feature is especially useful for large or complex manufactures-to-order that require lengthy or specialized packing.

This diagram shows how Abel allows for the customer order pack days to ensure the manufacture starts early enough:

Multiple views of work center loadings

Abel provides multiple views of your work center loadings, giving you a great overview of your workload in the plant. Below is one example and it shows how you can:

  1. View the MRP forecasts for a selected Work Center / Work Group while reviewing the actual Loadings data.
  2. View the expected Revenue / Cogs / Margin associated with your schedule. This indicates your expected gross profit and helps you judge which work to prioritize to meet your sales target.
  3. View the loadings by day in chart form. This provides a visual way of understanding the forecast and load compared with the capacity, so you can see the loadings at a glance (another tab provides the same data in tabular form).

Abel’s manufacturing features are rich, flexible and configurable to your requirements. You can run Abel with a simple configuration or adopt additional features. The depth and sophistication of functionality is there if you need it. And remember – all of Abel’s functionality is in the one application, so manufacturing and all your other business functions can share data and inform the financials in real time.

If you want to know more about Abel’s functionality and how it can help your business, please contact your Abel Consultant or an Abel Distributor.

Until next time.